What’s New in Apparel Manufacturing Technology?
Fashion evolves constantly and so too must garment manufacturing technology. Advances in apparel machinery technology development have enabled apparel manufacturers to meet the needs of their clients. At FDM4, we believe that the best production technologies for garment manufacturers are those which are specifically designed to accomplish the goals of the apparel industry. Let’s take a look at the trending technologies in apparel manufacturing and identify how garment manufacturers can integrate these systems into their operations.
Trending Technology in Apparel Manufacturing
The future of apparel manufacturing technology looks bright, as evidenced by the current trending technology in apparel manufacturing. Artificial intelligence is revolutionizing product design. Manufacturing supply chains are streamlined using technology to expedite production, facilitate direct-to-consumer distribution, redefine shopping experiences in-store and online and create personalized products for individual consumers. Five popular trending technologies in apparel manufacturing today include an increase in machine learning, supply chain enhancements, rapid data analytics, 3D capabilities and customized production runs.
1. The Rise of Robotic Manufacturing
In many contexts, there is no substitute for hand-stitched apparel. The level of attention and detail provided by a trained professional can yield a level of quality that is priceless in the fashion industry. However, the rise of machine learning is enhancing apparel design by removing manual intervention at key stages of production. Robotic manufacturing is replacing outdated processes, like traditional sewing machines, with advanced technology, like laser cutting machines, button hole machines and fusing machines.
2. Streamlined Supply Chains
Fast lead times, prompt delivery and flawless products are key to maintaining a strong presence in the apparel industry. One hiccup in your supply chain could create production or distribution delays that damage your revenue and growth. Streamlining your supply chain in as many ways as possible can actively prevent mishaps and enable you to control the flow of production. By bringing the majority of your supply chain processes in-house — such as material sourcing, packaging and shipping — you can eliminate potential production delays and disruptions.
3. Instant Data Analysis
Fashion trends influence consumer buying patterns, which in turn drive the apparel industry. To stay constantly aware of which styles and trends buyers desire, you need to be able to pull reports instantly and analyze your production data quickly so you can adapt to consumer demands. Dynamic software is being developed every day that unites cloud computing with manufacturing processes to deliver comprehensive data to all parties in your supply chain. This allows all departments and partners to receive and discuss data instantaneously.
4. 3D Technology
3D rendering and printing are revolutionizing industries across the globe. These innovative machines can create customized products rapidly using a variety of materials. When integrated into garment manufacturing technology, everything from T-shirts and pants to shoes and hats can be printed on demand. Equally important, 3D rendering can create a more accurate depiction of how the finished product will look, allowing designers to manipulate the design in real-time to ensure the creation matches the design’s specifications perfectly.
5. Sustainable and Customized Production
3D technology has also assisted in the success of producing customized apparel via sustainable methods. Consumers desire clothing customized to their style and body size. Products that are made-to-order are sold before they’re manufactured, giving the supplier the benefit of a committed sale before investing in the production of each garment. Because these pieces are made-to-fit, they use fewer resources and reduce production costs.
Where to Find New Apparel Manufacturing Systems
FDM4 is ready to provide you with the garment manufacturing technology and resources you need to optimize your operations. Our enterprise resource planning (ERP) software solutions for the apparel industry include manufacturing technologies with multi-level bill of materials and job routing. This integrated manufacturing process features a variety of functions including:
- Tracking materials and labor by job type.
- Generating finished goods receipts.
- Employee time entry processes.
- Generating manufacturing work orders.
- Comprehensive inquiry and reporting functionality.
Our multi-level bill of material software allows you to:
- Outline job routing details within single or multi-level bill of materials.
- Create and maintain a bill of materials.
- Adjust the materials required on each bill of materials.
- Setup an unlimited number of user-defined job operations.
Alone, our manufacturing software for the apparel industry is dynamic, but it can also be integrated into other ERP applications, granting you the power to:
- Integrate with purchasing modules.
- Setup complete job costing profiles.
- Generate general ledger postings.
- Group manufacturing jobs for easy inquiry and reporting.
How to Apply New Technologies
As the apparel industry continues to evolve, so too do apparel manufacturing technology trends. The future of apparel manufacturing technology has arrived and many organizations — large corporations and small businesses alike — have maximized their revenue stream by integrating these systems into their operations. Unfortunately, it’s not enough just to follow the trending technology in apparel manufacturing. To ensure that you are applying the appropriate systems to your supply chain operations, you need to evaluate your production and identify which technologies will maximize efficiency, generate revenue and reduce costs.
1. Assess Your Supply Chain
Before deciding to integrate production technologies into your operations, you must first assess your entire supply chain to identify any existing or potential problems. These areas of improvement may be in-house or they may be difficult to highlight because certain processes rely on third-party providers. Once you assess the strengths and weaknesses of your supply chain, you can then seek out appropriate solutions.
2. Identify Viable Garment Manufacturing Technology Solutions
Many apparel companies in the United States are using automation to regain their stronghold in garment manufacturing and distribution. While various production technologies enable these businesses to achieve their goals, not all software solutions are applicable in your supply chain. As you shop around for apparel manufacturing technology, discover how these production technologies may solve your problems and take note of any potential drawbacks incorporating these solutions may create.
3. Discover the Latest Apparel Machinery Technology Development
Apparel machinery technology development, both software and hardware, continues to evolve each year. There are many apparel manufacturing solutions to choose from, some of which may bring you success even though they were created years ago. The problem with incorporating older software into your supply chain is that you risk developing operation problems within a few years. By choosing the latest apparel machinery technology that is scalable, you can confidently integrate these systems into your manufacturing processes and adapt them to your future needs.
4. Integrate Comprehensive, Seamless Solutions Into Your Operations
When choosing a new apparel manufacturing technology to bring into your operations, you need to choose production technologies that will prepare you for success. Because fashion constantly evolves, the apparel industry faces countless challenges. The software that you select needs to adapt to your needs, integrate seamlessly into your operations and collaborate with other production technologies to maximize efficiency. If you’re seeking a comprehensive apparel manufacturing technology solution, trust FDM4’s ERP manufacturing processes.
Integrate the Latest Apparel Production Technologies Into Your Supply Chain With FDM4
If you’re curious about where to find new apparel manufacturing systems that are specifically designed to meet the evolving demands of the fashion industry, you’ll find a partner in FDM4. Our innovative garment manufacturing technology solutions can meet all of your apparel manufacturing software needs. We can optimize your operations and empower employees with intuitive software that is agile enough to meet your business needs while still catering to your clients’ changing demands.
Contact FDM4 today to learn more about our ERP Manufacturing processes, as well as our other apparel manufacturing technology solutions that are designed to meet the evolving needs of manufacturers in the apparel industry.